Municipal and industrial wastewater treatment plants are designed to produce
a clean, safe water discharge within the required limits. The complexity of the
plant will depend on the immediate environmental considerations and the consent
limits negotiated with the authorities. New plants built today are becoming more
and more sophisticated and decanter centrifuges are extensively used for
liquid-solid separation(also called solids
control), sludge dewatering, and sludge thickening applications.
For the purposes of typical decanter
centrifuge, we will consider only the basics. There are basically two
decanter centrifuge applications in the municipal and industrial wastewater
treatment facilities and wastewater treatment industry:
The first is to feed to the decanter centrifuge liquid slurry (around 1 – 3 %
dws.) and thicken it to approximately 8% dws, often prior to feeding the
thickened material to a biological digester.
The second is to feed the decanter with similar slurry and dewater the solids
to a relatively dry stackable cake of leach free solids prior to transportation
or disposal. In the second case the solids can come from the primary clarifier
or the secondary clarifier after biological treatment.
A simplified and typical flow-chart for wastewater applications is shown
below although not all process steps are present, particularly for industrial
wastewater.
The range of decanter centrifuges is ideally designed for these applications.
Controlling the decanter centrifuge operating parameters optimizes the
consistency of the discharged sludge.
Sludge discharge consistency can be regulated to suit the disposal
requirements. Slurry for land application should be thickened to reduce the
volume of water but still needs to be fluid enough to be easily spread or evenly
pumped for land application. Digester feed slurry can often be thicker but
typically requires a pump-able sludge. When the discharged sludge will be
disposed of via landfill, dewatering the feed slurry to a stackable consistency
reduces weight, volume and disposal costs.
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