2014年9月24日星期三

Common breakdown causes of drilling shale shaker screen

In drilling mud solids control system, shaker screen is used not only on shale shaker, but also desander, desilter and mud cleaner to separate the solids in the drilling fluids solids control system. In different period, people invented different types of shaker screens, such as conventional flat screen, corrugation screens, and with square meshes, hexagonal meshes, diamond meshes, etc.
shaker screen
Shaker screen

And different geological condition may require different ability and type of shaker screens. But in different times, people used different ways to describe the ability of screens.

The oilfield drilling fluids shake shaker for drilling mud system is the important drilling solids control equipment, which is used as first stage solids control equipment.

The following are the common breakdown causes of oilfield drilling shale shaker screen:
1. Mishandling of screen panels during storage,
2. Improper handling during installation,
3. Improper installation of shaker screen onto shaker basket,
4. Over/under tensioning,
5. Dirty, worn or improperly-installed deck rubbers,
6. Improper cleaning of the screens while in storage,
7. Extremely high mud weight,
8. Heavy solids loading,
9. Improperly manufactured screens,
10. Use of high pressure wash guns to clean or un-blind screens.

Types and purpose of mud tank in oilfield drilling

Mud tank is divided into square square tanks and cone-shaped tanks according to the shape difference of the tank bottom.

The body of the tank is made by welding the steel plate and section, using the smooth cone-shape structure or the corrugated structure. The mud tank surface and passages are made of slip resistant steel plate and expanded steel plate. The mud tanks are made of the side steel pipe, all of the structure can be folded without barrier and pegged reliably. The surface of the tank is equipped with a water pipeline for cleaning the surface and equipment on the tank, it uses soaked zinc processing for the expanded steel plate. The ladder is made of channel steel to take responsibility the body, the foot board is made of expanded steel plate. The two-sided guard rail are installed the safe suspension hook. The mud tank is designed the standard shanty to prevent the sand and the rain. The pipeline is installed in the tank to preserve the warm air heat.
mud tank
Mud tank


The tanks are generally open-top and have walkways on top to allow a worker to traverse and inspect the level of fluids in the tanks. The walkways also allow access to other equipments that are mounted on the top. Recently, offshore drilling rigs have closed-in tanks for safety. The mud tank plays a critical role in mechanically removing destructive solids and sediment from costly land and offshore drilling systems.

A tank is sectioned off into different compartments. A compartment may include a settling tank, sometimes called a sand trap, to allow sand and other solids in the drilling fluid to precipitate before it flows into the next compartment. Other compartments may have agitators on the top, which have long impellers below inserting into the tank and stirring the fluids to prevent its contents from precipitating. And mud guns are often equipped at the corners of the tanks' top, spraying high-pressed mud to prevent the drilling fluids in the corner of the compartment from precipitating, typically for the square tanks.

The pipe work linking the mud tanks/pits with the mud pumps is called the suction line. This may be gravity fed or charged by centrifugal pumps to provide additional volumetric efficiency to the mud pumps.

In China solids control industry, KOSUN is a solids control leader and expert in drilling waste management. KOSUN is capable of providing customers with such four series as oil & gas drilling solids control equipment, centrifuge, drilling waste treatment equipment and drilling security equipment, including 25 categories of products, such as shale shaker, decanter centrifuge, shale shaker screen, desander, desilter, vacuum degasser, centrifugal pump,vertical centrifuge, submersible slurry pump, shear pump, mud agitator, mud gun, drilling fluid mud cleaner, jet mud mixer, screw pump, mud tank, diesel tank, water tank, complete solids control system, etc.

How to select the mixing pump for drilling mud recycling?

How to select the mixing pump for drilling mud recycling?

The choice depends on the system handling capacity, for example, if there is a 3K oil well drilling mud solids control system holding 120m3/h capacity, the mud mixing pump will also need capacity up to120m3/h. Then thecentrifugal pump should have flow rate up to 120m3/h.

JET MUD MIXER
JET MUD MIXER

Usually, the mixing pump selection has correlation with flow rate, the horse power, the design of system as well as the tank construction
Then we need to take the tank storage capacity into consideration. And the jet mud mixer should finish mixture capacity up to storage capacity every 10-30 minutes.

In oil gas drilling solids control, shear pump can shear polymer and clay in the drilling fluid, which then enter into circulating tank and accept the next process to change the present status of drilling fluid and improve the performance in compliance with the request of oil drilling.

shear pump
SHEAR PUMP

Once drilling fluid can’t be fully sheared, polymer maybe block shaker screen in first circulation to lose large polymer, increase drilling cost and make the large size solid phase particles hard and difficult to eliminate.

Shear pump is developed on the basis of existing centrifugal pump theory via some improvement to develop a new and efficient centrifugal pump. It is designed for quick preparation and disposal of drilling fluids in the solids control system. The main application is to shear polymer clay, it can mix materials effectively, fully hydrate materials, save materials, shorten drilling fluids preparation time, supply good drilling fluids performance to drilling operations.